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Toyota truck with attached Airstream trailer parked by a river in a canyon
(Photo: Bryan Rogala)

How to Turn Your Airstream into an Off-Grid Capable 国产吃瓜黑料 Rig

Think an Airstream is better suited to glamping and life in RV parks? Think again.

Published: 
Toyota truck with Airstream trailer parked in canyon.
(Photo: Bryan Rogala)

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A pandemic-fueled desire to escape from crowded campgrounds has led to an explosion in the U.S. overlanding industry, with the demand for overland-style trailers reaching new heights. Just take a look at the websites of dealers like or , and you鈥檒l find lots full of Australian brands like , , , and many others, along with a new consortium of trying their best to replicate the Australian caravans.

Once you spend time in one, it鈥檚 easy to see why they鈥檙e in high demand鈥攖heir beefed-up suspensions allow for easier off-road travel, their beautifully appointed outdoor kitchens are what camp chefs鈥 dreams are made of, and they鈥檙e typically built far better than any of the RVs manufactured in Elkhart, Indiana.

Elkhart is the beating heart of the American RV industry, which has unfortunately become synonymous with . Pulling a 鈥渟tick-built鈥 trailer from Elkhart down a graded forest road is a bit like taking your cruiser bike from a big box store on an enduro ride鈥攜ou鈥檙e asking for trouble. I鈥檝e personally had cabinets and thermostats fall off the walls while towing a brand new trailer down a paved highway, and know lots of folks with horror stories about slide-outs breaking, pipes leaking, and worse.

Now, that鈥檚 not to say that overland-style trailers are without their faults. Reinforced frames and burly constructions translate to heavier rigs, which require larger tow vehicles. They also tend to be far more expensive than a traditional travel trailer. In my mind, that leaves the average buyer in a bit of a pickle鈥攕hould you take a risk on a stick-built trailer (at least it was cheap!), or blow a ton of cash on a fancy overland rig with all the bells and whistles (that you likely won鈥檛 use), with less dealer support?

Here鈥檚 a third option: find the right used rig. There are loads of gently used trailers for sale on sites like RVtrader.com, Craigslist, and Facebook Marketplace. Not all of them are good buys, but if you look for certain brands that hold their value and are well-built, you can find a gem.

Airstream trailer attached to truck parked in canyon
An Airstream might seem better suited to life at a fancy glamping destination or RV park in Florida than an adventurous life of hunting, mountain biking, and skiing in the Rockies鈥攐r so I thought. (Photo: Bryan Rogala)

The Case for Buying a Used Airstream

At first glance, an Airstream might seem better suited to life at a fancy glamping destination or RV park in Florida than an adventurous life of hunting, mountain biking, and skiing in the Rockies鈥攐r at least that鈥檚 what I thought until our good friends Aaron Gulley and Jen Judge introduced us to their Airstream a few years ago. Then, I started reading more about them and finding old videos of them being 聽all over the world.

Last fall, my wife and I found a killer deal on a . It鈥檚 a smaller, 19 foot, single-axle Airstream that was in pretty rough shape inside when we bought it, but it had good bones. If you鈥檝e read or watched any of my work for 国产吃瓜黑料, you probably already know that I like a project, so it was a good fit for us.

We fixed most of the little things that needed to be addressed in our trailer, like repainting some cabinets and fixing some loose latches, and then I set out to make it more off-grid friendly and adventure-ready. Here鈥檚 what I did.

DIY Modifications to Make Your Airstream Off-Grid Capable

Power

Airstream trailer with solar panels mounted to the roof.
Lightleaf uLeaf Solar Panels from $505 (Photo: Bryan Rogala)

The first thing any rig needs in order to venture off-grid is a power source. Most trailers come with lead-acid batteries that are good for a night or two of conservative power use off-grid, with no way to charge them other than plugging in to an outlet somewhere. In the past, that meant lugging a loud and smelly generator with you, but the better option now is lithium batteries and solar panels.

Our Bambi came with a small, 50-watt panel from the factory that didn鈥檛 seem to do much of anything, so we upgraded to three, 100-watt panels from Lightleaf. I鈥檓 a big fan of the Canadian-made Lightleaf panels because they鈥檙e significantly lighter than most rigid panels on the market and are mounted in such a way that they can be quickly removed and placed in a sunny spot if your trailer is parked in the shade. They come with a built-in kickstand so you can maximize solar gain, and they happen to match the curve of the Airstream鈥檚 roof perfectly. I mounted them on the roof myself using Sikaflex adhesive, and was able to tap into the existing solar wiring without issue. The panels are also incredibly durable鈥擨 once detached the panel, deployed the kickstand, and left it sitting on the roof overnight, and woke up in the morning to find it had been blown off the roof by a strong gust of wind and was laying 15 feet away on the ground. It was completely unscathed, and has remained functional ever since.

Smart Solar Charge Controller
After installing the solar panels on the room of the Airstream, I installed a robust solar charger controller to monitor charge levels. 聽(Photo: Bryan Rogala)

I replaced the existing solar charger controller with a more robust one from , along with one of the brand鈥檚 to monitor charge levels of the two, batteries I put in place of the stock batteries. Because they鈥檙e lithium and can be run down to zero percent without issue, the Battleborns more than doubled the existing battery capacity. Since they鈥檙e self-heated, I was able to install them outside in the trailer鈥檚 battery box on the tongue. They just dropped right in.

Closeup of Battleborn Batteries installed in Airstream trailer
These 100 amp hour Battleborn Lithium Ion batteries can be run down to zero percent without issue. (Photo: Bryan Rogala)

The only other electrical component I had to switch out was the old converter/charger, which is the component responsible for converting standard 120v electricity from shore power into 12v you can use in your trailer, and charging the batteries. The old one couldn鈥檛 charge the new lithium batteries, so I put a in its place. This, too, was a plug-and-play affair, and proved incredibly simple to do. Other than that, I also replaced all of the existing incandescent light bulbs with more efficient LEDs so we could use them without worry.

Converter charger for trailer
The Airstream came with a converter/charger, but it couldn’t charge the new lithium batteries I installed, so I switched it out for this Progressive Dynamics Replacements WFCO 55 Amp Lithium Converter.聽(Photo: Bryan Rogala)

What about the other old components?

Most of the other systems in our trailer, like the three burner propane stove, propane oven (!), and the fridge all worked pretty well. I thought about replacing both the stove and fridge with a newer induction cooktop and fancy 12v fridge, but doing so would require significantly more battery/solar power and mean we鈥檇 be relying on the sun even more to recharge everything, which isn鈥檛 always a great solution during the colder months. So, I left them alone and decided that once the fridge needs replacing (which I imagine will be fairly soon, as it鈥檚 nearly 20 years old), I鈥檒l simply replace it with a new . Their line of absorption refrigerators have been around forever, and I actually think they鈥檙e a better choice for boondocking because they run off of propane when not plugged into shore power, so they consume far less electricity than a more modern compressor-style fridge. If it ain鈥檛 broke鈥

Backup Power

I鈥檓 sure some of you are wondering why I didn鈥檛 go ahead and install an inverter while doing all of this work. I certainly thought about it, but doing so would have required a more complicated install and likely more battery power. I also realized that most of the gadgets we recharge while camping, like our phones, camera batteries, and occasionally laptops, are 12v anyway, so the only thing we鈥檙e really missing is the air conditioner.

Goal Zero Yeti hooked up to Airstream trailer

I did install a nifty little that can charge a laptop, and we bring our along as a backup if we need more juice, since it has an inverter built in. We can also plug the trailer into the Yeti itself, which gives us use of all the A/C outlets inside, and lets us run the A/C for a bit in a pinch. Doing this means we essentially have a battery backup and don鈥檛 have to rely on our house batteries for any 鈥渓uxuries鈥 while we鈥檙e camping, like the AC, an induction cooktop, an electric tea kettle or charging e-bikes. I鈥檓 also excited to be testing , which is a larger, 2048 watt hour portable power station with crazy fast charging times, and a built-in TT-30 port specifically for RVs.

Anker Solix
Anker’s Solix F2000 is a 2048 watt hour portable power station with fast charging times and a built-in TT-30 port specifically for RVs. (Photo: Bryan Rogala)

Water System

The next area I tackled was the trailer鈥檚 existing water system. Like most travel trailers, it came with a fresh, gray, and black tank. People have mixed opinions on dealing with black tanks, but personally, I hate them. I鈥檝e had some bad black tank dumping experiences, and quickly got over dealing with the 鈥渟tinky slinky.鈥 It also proved to be a nightmare to deal with in the winter, which happens to be when we use the indoor toilet the most.

Compost toilet in an Airstream trailer
I highly recommend ditching any conventional toilet that comes with a trailer and replacing it with a composting toilet.聽(Photo: Bryan Rogala)

So, I took drastic-sounding (but ultimately very simple) measures and ripped our toilet and black tank out of the trailer, and replaced it with an . There are several reputable composters on the market that all work similarly, but I went with OGO for several reasons. First, it comes with an electric agitator and a small vent fan, to speed up the composting process and help eliminate any potential smells (this works beautifully, by the way). Second, its compact footprint was the perfect size for our trailer, and third, OGO is a small company based in Ohio with fantastic customer service. The design of their toilet also means that you can easily empty the liquid bottle without having to open up the whole toilet and get up close and personal with the solids bin (which has to be emptied much less frequently).

The OGO has probably been my favorite upgrade to the trailer. It鈥檚 incredibly easy to use, doesn鈥檛 smell, and is much less of a pain to deal with than a traditional black tank鈥擨 have no idea why more trailers don鈥檛 come with them from the factory. Ditching the standard toilet and black tank also means we use significantly less fresh water since the composting toilet doesn鈥檛 need any; we gained more cargo capacity since there鈥檚 no more black tank; and I could modify the dump valves that hung down below the trailer to give us more ground clearance. Total win-win.

Off-Road Modifications

Airstreams (and most traditional travel trailers) are known for towing very well on the highway, but they don鈥檛 have a ton of ground clearance. Thankfully, there鈥檚 an easy remedy for that. Dexter, who makes the Torflex Axles that most trailers ride on, sells that bolt in between the axle and trailer frame to provide more clearance. This cost me less than $150, and I did it in my driveway in a few hours.

Closeup of lift kit installed under trailer to raise the clearance height
You can make your Airstream off-road-ready by installing a lift kit to give the trailer more ground clearance.聽(Photo: Bryan Rogala)

It鈥檚 not a fancy off-road trailer suspension, but honestly, when you start talking about towing a 19-foot-plus trailer anywhere off pavement, you鈥檙e going to be more limited by the size and length of your rig than how much suspension travel it has. The Dexter kit also allowed me to fit larger, 16-inch wheels and one size larger all-terrain truck tires. I went with in size LT225/75R16 with an E load rating, which are significantly more durable than the crappy trailer tires that were on it previously. I had a blowout with one of those tires before I made the switch, and couldn鈥檛 be happier now that I have the Toyos. Not only do they look great, they also gave me another inch of ground clearance and allow me to air them down if I鈥檒l be traveling off pavement for a while, which makes a massive difference in how the trailer handles off-road.

Other Modifications and Helpful Tips

The other mods I鈥檝e made to our trailer all have to do with cold-weather camping. We do a lot of our camping during late-season hunts, and some winter ski camping, as well. I added insulation to the water pipes I could access, and added some batts of insulation behind the shower in the rear of the trailer when I removed the black tank. We also bought some amazing, insulated magnetic window covers from , who custom-made them for our trailer鈥檚 window sizes. They stick on using simple magnetic strips, and go a long way towards keeping the heat in during the winter months, and act as blackout shades if we need them. These mods have helped us successfully run the trailer wet (meaning, using the water system) down to 0 degrees in the winter, which is pretty amazing.

The point of all of this is to say that while a new, overland-style trailer is very cool, you don鈥檛 need one to have a great off-grid camping experience. You can boondock with just about any rig. If you make some simple modifications like I鈥檝e done to my Airstream, you can have a truly off-grid capable trailer for a fraction of the cost of buying new.

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