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A fully built 1995 Suzuki Sidekick
A fully built 1995 Suzuki Sidekick (Photo: Mercedes Lilienthal)

How to Build the 4×4 of Your Dreams on a Budget

Know what you're getting yourself into

Published: 
A fully built 1995 Suzuki Sidekick
(Photo: Mercedes Lilienthal)

New perk: Easily find new routes and hidden gems, upcoming running events, and more near you. Your weekly Local Running Newsletter has everything you need to lace up! .

You鈥檙e taking the plunge, diving headfirst into the unknown: buying your first off-road adventure rig. But this needs to be a budget build, not a $60,000 vehicle. This budget beauty will be a fantastic 4×4 that鈥檒l give you years of bountiful experiences鈥攊f everything goes right.

Start by searching locally, scouring ads to find the perfect adventure rig. If you can鈥檛聽find a suitable rig locally, you may need to start looking at other cities鈥 offerings. After expanding your search, you may find that the ideal ride is 1,500 miles away. However, just because you can鈥檛 find your perfect budget build nearby doesn鈥檛 mean you shouldn鈥檛 fly and buy, but know that that聽takes planning, flexibility, and luck.聽

Local Finds

You don鈥檛 need a money tree for a great 4×4. My husband and I have built five budget rigs. The easiest way is to find a one in your town or surrounding area. First, do your research鈥攍earn about the 4×4鈥檚 you鈥檙e interested in owning, know what you鈥檙e willing to spend, and be selective. By doing research, you鈥檒l聽better know聽what to look out for, what the typical mechanical issues are, and how much they cost to fix.聽

Know Your Budget

If you have a certain budget, stick to it. Over the years, I鈥檝e seen 鈥渕echanic鈥檚 specials鈥 empty people鈥檚 wallets. Replacing items like head gaskets, brakes, radiators, or other parts costs real money. Sometimes聽it鈥檚 more than you鈥檙e willing to spend. So know your budget and mechanical capabilities to fix your聽adventuremobile, try and anticipate what you鈥檙e getting into, and try to avoid the dreaded money pit.聽

Test-drive every rig you鈥檙e looking at before settling on one. You聽never know how the vehicle will behave unless you commandeer it.聽

Consider Maintenance

Weigh your options regarding mileage. Finding a low-mileage, 30-year-old rig could be golden, but it could also pose major issues if it sat in one spot for years. Conversely, finding a high-mileage runabout may cost you if basic maintenance hasn鈥檛 been done. If you can鈥檛 get those records, assume nothing鈥檚 been maintained鈥攅ver.聽

You can lengthen your 4×4鈥檚 life by replacing engine oil, transmission fluid, gear oils, coolant, and brake fluid. It鈥檚 cheap insurance if you鈥檙e not sure if it鈥檚 never been done before. Check the brakes, anything equipped with grease fittings, and the ignition system (plugs, wires, the cap, the rotor). These are fairly inexpensive items that鈥檒l save you headaches. Ask me how I know.

Fly and Buy

Fly somewhere, buy a rig, drive it back home. We live in Oregon, and we鈥檝e completed two fly and buys in Texas. We鈥檙e into Japanese domestic-market聽4×4鈥檚 and scored two right-hand-drive Mitsubishi Pajeros with turbocharged diesel engines. There鈥檚 not a huge demand for small 4×4鈥檚 in the Lone Star State, so importers post elsewhere in the hopes that聽interested parties will snatch them up.聽

How to Do It

Possibilities are endless if you look outside your local area. Once you find something you鈥檙e looking for, check it out via Skype or聽phone, or have a trusted friend look at it for you. It鈥檚 risky, but if you鈥檙e willing to travel, you may be rewarded with the budget rig of your dreams.

Both times we did a fly and buy, we had trusted friends check the vehicles out. After phone calls, videos, and Facebook Live walk-arounds, we decided to buy them. Since they were early 1990s 4×4鈥檚, we knew there鈥檇 be dents, scratches, and nonfunctioning features here and there.聽

What to Bring

Pay in cash (versus wiring money in advance). Pack zip ties, duct tape, a AAA card, and patience. Get copies of the import paperwork before you go鈥攖his is critical for getting a temporary trip plate from the DMV. Get car insurance set up before you go so it starts the day you purchase the vehicle. Before making your journey back home, check with every聽state you鈥檒l be passing through聽to ensure they accept your state鈥檚 temporary plates. Some states may not accept trip permits.聽

Finally, allow extra time in case you run into issues. Let others know your planned route. Fly and buys take聽time, trust, and a bit of know-how. Pack your sense of adventure. Once you鈥檝e bought your budget build, you need to drive it home鈥攁nd that could be an undertaking in and of聽itself!

Lead Photo: Mercedes Lilienthal

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