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I get it, this does look pretty cool. But this is very much a case of reality not matching the image.
I get it, this does look pretty cool. But this is very much a case of reality not matching the image.
Indefinitely Wild

How to Modify Your Subaru for Off-Roading

You can get your crossover to go off-road without completely destroying what made you choose it in the first place

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It鈥檚 trendy right now to buy a Subaru or similar all-wheel-drive crossover聽and modify it so it looks like it can go off-road. That trend is stupid. Let鈥檚 look at the reasons why such modifications utterly ruin your car, then talk about stuff you can do that might actually help it.

Five years ago, back when I lived in Los Angeles, I bought a Subaru Outback, then promptly set about fitting it with all-terrain tires, some flashy wheels, a few protection parts, and a ginormous roof rack. The end result turned out pretty well:聽it was a car that made camping trips possible聽but was still easy to use in a congested city聽and on long road trips. Detailing the modifications involved turned into , and one I still receive almost daily questions about. Judging by all that interest and聽the number of cars I see on the road and on Instagram that have been modified nearly identically,聽a lot of people have copied that build. But聽they haven鈥檛 gotten it right.听

The key disparity between my intention and their reality was tires. The bargain all-season road tires that Subaru sells on its cars聽aren鈥檛 made for much more than a gentle commute. But聽tires are the most important component on any vehicle,聽the major determining factor in that vehicle鈥檚 capability on-road, off-road, and through inclement weather. So, seeking more grip and puncture resistance off-road and improved wet-weather performance, I fitted a set of lightweight all-terrain tires, with an emphasis on 鈥渓ightweight.鈥 What I got wrong was that I used and then wrote about a tire鈥攖he Maxxis Bravo 771鈥攖hat can鈥檛 be found at most mainstream retailers, online or off. So聽most readers聽bought something else: something like the BFGoodrich聽K02.听

I actually ran a set of K02鈥檚 on that old Outback for about a month聽but ended up pulling them off and remounting the 771鈥檚 at the first available opportunity. Why? Because they totally ruined the car. Let鈥檚 start there.听

Two Types of Weight

When we talk about the weight of any vehicle, we need to talk about two types of weight:聽sprung聽and unsprung. Sprung weight is anything carried above the vehicle鈥檚 suspension鈥攖he body, the frame, the passengers, and their luggage. Unsprung weight is anything below that suspension鈥攖he wheels and the tires, basically.听

Ever wondered why big, heavy SUVs and luxury sedans ride so comfortably?聽Why they seem to smooth out bumps and potholes that smaller, lighter cars bounce harshly over? Well, it鈥檚 due to the ratio between sprung and unsprung weight.听

The more unsprung weight a vehicle carries relative to its sprung weight, the greater the influence those unsprung components will have over the vehicle鈥檚 passengers. Hit a bump in a car with light wheels and tires, and the force those parts generate as they move up and down will be minimal in comparison to the weight of the vehicle itself. Hit a bump in a car with heavy wheels and tires, and the force those parts generate will have a lot of effect on the vehicle. This is what you feel every foot of every mile you drive.听

Unsprung weight also impairs a vehicle鈥檚 ability to accelerate and brake. The heavier your wheels and tires are, the harder your car will have to work to change their velocity. If you鈥檙e trying to accelerate, then the weight of your wheels and tires will work to resist your engine鈥檚 power, ultimately reducing the amount of horsepower that reaches the road. If you鈥檙e trying to stop, then that unsprung weight will try to keep spinning as you apply the brakes, decreasing the ability of your brakes to slow your car down.听

This effect can be measured. A stock 2018 Subaru Crosstrek聽 when measured on a wheel dynamometer. Fitted with those heavy K02鈥檚 mentioned above, that same vehicle makes just 127 horsepower. The only difference is the heavier tires; those alone reduce performance by 10聽percent. You can expect to see a similar impact on fuel economy聽and braking performance.听

I noticed this when I switched from those 771鈥檚聽to the K02鈥檚 on my Outback. Adding roughly ten pounds of unsprung weight per tire, that car鈥檚 performance was noticeably blunted, and it lost about three miles per gallon of fuel economy鈥攁gain, about 10聽percent. But that wasn鈥檛 the worst problem. Because lightweight unibody crossovers carry less noise insulation than heavier body-on-frame trucks and SUVs, the noise created by the aggressive tread and inflexible carcass became unbearable at highway speeds. What was once a quiet, luxurious drive became as loud as riding in an airliner.听

But Outright Weight Is a聽Problem, Too

Let鈥檚 keep using that Crosstrek as an example, specifically the one pictured up top. It was created by Warn, an American manufacturer of high-quality winches. It鈥檚 lifted聽and wears the kind of off-road accessories that are trendy聽right now.听

With about 12 pounds of added wheel and tire weight per corner, plus the weight of a fifth full-size spare (50 pounds), a winch and its mounts (85 pounds), a steel tube bumper (100 pounds), an awning (25 pounds), a roof rack and off-road lighting (best guess: 75 pounds total), and skid plates (50 pounds), it鈥檚 carrying about 430 pounds of additional weight. That is a problem. [Correction: Warn clarifies that the winch and bumper pictured here weigh 88 pounds total, not 185 as first written.]

The maximum payload a Crosstrek is capable of carrying is 1,104 pounds. All the crap bolted to our example eats up more than a third of that. Other crossovers have similar limitations; for example, the larger Outback can only carry 948 pounds. That payload rating must include聽the vehicle鈥檚 passengers聽and also the weight of anything they want to bring with them. With only 674 pounds to work with, you could overload the example Crosstrek with three large adults. And that鈥檚 before you account for fuel, camping gear, or even dogs. Exceed that max payload rating鈥攑articularly on a rough dirt road鈥攁nd you run the risk of breaking components in the suspension and drivetrain. It's common to see Subarus聽wearing larger, heavier tires s, especially while loaded down with too much weight. You can expect to 聽if you damage your car under such circumstances.听

Say Goodbye to Fuel Economy

I was chatting to a former Thule engineer a few weeks ago about wind-tunnel tests. He explained that, in the brand鈥檚 extensive wind-tunnel testing of roof racks, it聽found that any load carried on roof rails created an 鈥渁ir dam鈥 beneath it. What鈥檚 that mean for you? The total height of any load, including any open space聽beneath it, creates a unified barrier to the wind atop your vehicle. This totally spoils any car鈥檚 carefully designed aerodynamics聽and will carry with it net impact on noise levels inside the vehicle, fuel economy, and outright performance.听

How much extra height is on the top of our example Crosstrek鈥攁 foot? In addition to the added weight聽and increased unsprung weight discussed above, this is going to have a massive impact on fuel economy. A stock Crosstrek returns a very good 27 miles per gallon (city)聽and 33 miles per gallon (highway). I鈥檇 imagine that, at higher speeds, the pictured vehicle struggles to average much more than miles per gallon聽in the low twenties.听

Fitting a rooftop tent to a crossover would reduce fuel economy even more, while raising your center of gravity so much that it鈥檒l just totally spoil your handling, while likely damaging your roof.听

What Impact Does All This Have on Safety?聽

On a body-on-frame truck, a winch is mounted between the frame rails. So聽in a crash, that vehicle鈥檚 crumple zone and sensors are essentially unimpaired by the fitment of such a device. Can you say the same if you mount a winch and a light bar to the front of a unibody crossover like our example Crosstrek?

No crash tests have been carried out on this vehicle (), so it鈥檚 impossible to say for sure. But the winch sits in front of a crossover鈥檚 crash structure. This will alter the way that the car鈥檚 structure experiences forces, likely in ways that may not seem readily apparent. Take the airbag sensors, for instance. On modern vehicles, those are actuated by accelerometers mounted inside the vehicle鈥檚 dashboard. By transferring the forces of a frontal impact directly into the vehicle鈥檚 frame, the winch could get in the way of the bumper鈥檚 ability to absorb the energy of low-speed impacts. Could this additional force cause the airbags to fire at lower speeds than what they鈥檙e intended for? Again, it鈥檚 impossible to say, but this could cost you thousands of dollars in what might be the result of聽little聽more than a parking-lot mishap. And聽by pushing a large, solid, heavy winch into your car鈥檚 engine compartment in a big crash, it could also impact your Subaru鈥檚 ultimate ability to save your life.

I鈥檇 want answers to these questions before I fitted a winch or aftermarket bumper to any vehicle I鈥檓 driving, but makers of off-road accessories don鈥檛 typically perform crash tests on the parts they sell. And you鈥檒l be making such a crash more likely by impairing your vehicle鈥檚 braking ability with all that added unsprung weight.听

Why?

You probably bought a crossover instead of a truck or SUV because it gets better fuel economy, is nicer to drive on paved roads, and tends to be both more affordable聽and safer. Yet by fitting it with these modifications, you鈥檝e basically just paid thousands of聽extra dollars聽to compromise all those benefits. And you haven鈥檛 really gained any capability on dirt.听

As I detailed in this article, no all-wheel-drive system, no matter how many acronyms it carries, can match the traction created by a basic four-wheel-drive setup. And聽it鈥檚 angles, not ground clearance, that determine聽your ability to clear obstacles. Even with all the farkles on our example Crosstrek, its off-road capability is essentially the same as the bare-bones stock聽alternative. You鈥檝e wasted your money聽and ruined your car. If you really want to go off-road, why not just spend those extra thousands on a Toyota 4Runner instead? In stock form, one of those will run circles around even the heavily modified Crosstrek we're discussing throughout this piece.听

These Falken A/T Trails will provide all the grip and puncture resistance a crossover could ever need. And because they鈥檙e designed to support only just enough weight, they鈥檙e flexible, too, and that will help with both ride quality and grip.
These Falken A/T Trails will provide all the grip and puncture resistance a crossover could ever need. And because they鈥檙e designed to support only just enough weight, they鈥檙e flexible, too, and that will help with both ride quality and grip. (Nate Norby)

The Right Way

You are right to want better tires. What you missed is that weight is one of the most important factors in determining a tire鈥檚 ability to perform on your vehicle. K02鈥檚 are heavy because they鈥檙e designed to support the weight of a big, heavy, powerful truck, not your聽little crossover. So they鈥檙e equipped with a thicker carcass, carrying multiple steel belts. You don鈥檛 want those.听

Fortunately, finding an all-terrain tire designed for lighter vehicles has become easier since 2015. With its new RAV4 TRD Off-Road, Toyota tried to bring legitimate dirt-road capability to the crossover space for the first time. And聽in doing that, it commissioned Falken to design a tire that鈥檚 both lightweight聽and good off-road. 聽is widely available聽and comes in sizes intended to offer a direct replacement for stock tires on other popular crossovers. In the 225/60R17 size that fits a Crosstrek, they add only five聽additional pounds per corner, about half the weight penalty an equivalent K02 or similarly heavy all-terrain tire will bring.听

Importantly, those tires are also designed with a crossover's unique performance needs in mind. A rubber compound that contains a high proportion of silica enables them to safely grip wet pavement. The tread pattern is optimized聽to balance low noise levels and good water clearing abilities with enough off-road traction and winter performance for the kind of conditions crossover drivers will be able to tackle. I fitted a set to the old Outback that my cameraman drives聽and can report that the effect is transformative. They鈥檝e added a significant amount of traction and confidence on-road and off, without perceptibly impairing ride, performance, or fuel economy.听

“The KO2 will deliver better off-road performance than the A/T Trail, but will do so at the expense of fuel economy, noise, comfort, handling, and even wet safety,” acknowledges Drew Howlett, who developed the tire for Falken. He goes on to explain that the tire's unique suitability for crossovers isn't really the result of novel technology, but simply a different approach. Where other all-terrains are developed for and on heavy trucks, Falken聽specifically developed the A/T Trail for and on a RAV4 and a Crosstrek. “Most crossover owners who opt for a KO2 in place of their [stock]聽tire only notice how much louder the tire is, and how their fuel economy drops, not how much worse the tire makes the vehicle handle and stop,” Howlett continues. “That is until they find themselves in an emergency situation. Our testing showed the A/T TRAIL stops just over 15 feet shorter than the BFG KO2 from 60mph to 0mph on wet pavement.”

You can totally fit those Falkens to your stock wheels聽and stop there. You鈥檒l have achieved a noticeable improvement to your vehicle, with little to no downside. Those of you who are more engaged with the automotive world may want to go a little further. My best advice to you would be to keep the emphasis on 鈥渓ittle.鈥 Skid plates聽like those made by 聽are all the protection you need. If you must fit a roof rack, make sure it鈥檚 one you can easily remove when you don鈥檛 need it鈥攖hen remove it when you don鈥檛 need it. If you鈥檙e worried about getting stuck, keep a pair of 聽in your trunk. Carry and , rather than a full-size spare. Just don鈥檛 overdo it, and you鈥檒l have a capable and functional vehicle.

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