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Aaron Gulley's airstream, Artemis, gets the solar hookup.
Aaron Gulley's airstream, Artemis, gets the solar hookup.

Your Sort of Simple Guide to Building an Off-Grid Power System

Distilling our long, tedious road to configuring an Airstream's solar panels to provide enough energy to allow us to work from the road

Published: 
Aaron Gulley's airstream, Artemis, gets the solar hookup.

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Living in our Airstream, Artemis, power has been the number-one challenge. The daily-life stuff is easy to cope with: cooking is all done on propane;聽we avoid excessive appliances,聽with pour-over coffee and handheld espresso machines;聽and off-the-grid聽lighting falls to Goal Zero鈥檚 awesome running off their excellent battery,聽or to our聽Luci Lux lanterns.

If you鈥檙e used to camping, minimizing electricity use is simple. But we鈥檙e not just recreating;聽we鈥檙e working on the road. And the computers, especially Jen鈥檚 MacBook Pro and all her drives and photo peripherals, eat through power.

For the last year, we鈥檝e managed with the combination of that Yeti 400 battery and a 100-watt panel to keep it topped up. It鈥檚 a sleek, simple solution that has worked surprisingly well. If we were only out for long weekends, this setup would be ample. However, over a week or two, our reserves dwindle, even when we鈥檙e careful聽with our usage.

We鈥檝e talked about increasing our solar capacity for nearly a year, but the challenges have deterred us. For one, some of the package prices are thousands of dollars, and it鈥檚 daunting to take that leap if you don鈥檛 know what you need. There鈥檚 also the debate between聽portables panels, like the Nomad鈥攜ou can move these anywhere to chase the sun but they’re聽more labor intensive and easier to steal鈥攙ersus built-ins鈥攕impler but mean you can never park in the trees if you hope to harness energy. For us, installation is a quandary, too, as, unlike on a standard RV, piercing the shell of an Airstream isn鈥檛 a decision to be made lightly.

It鈥檚 the complication, real or perceived, that has made us hesitate. I鈥檓 not the handyman type, so when you start talking watts versus volts, DC versus AC power, inverters, wiring, and the like, it feels as obtuse as calculus. Goal Zero has gotten that equation right: their plug-and-play products are聽simple, and it鈥檚 tempting to just grab another panel and a bigger battery, especially now that they鈥檝e launched lithium power stations that offer greater capacity at half the weight and bulk of their current lead-acid battery line-up. But you pay for that convenience鈥$2,000 for a and $750 per fold-up 100-watt panel, which is what we’d need to cover all our personal and professional needs.

To help decipher the puzzle, I rang up one of the oldest and biggest names in solar for RVs. Mark Spilsbury, the sales manager, said he and his team have gotten very good at discerning clients鈥 needs in a pretty quick conversation. 鈥淚t鈥檚 just a big math equation. You have to crunch a bunch of numbers,鈥 he says. 鈥淲e tell people to call us.鈥 That鈥檚 tempting. But what I really want is to understand the system and options.

There are two components to any solar setup: the battery-charging system and the AC power supply. The former consists of solar panels, while the latter is an聽inverter that takes the 12-volt DC power from your batteries and converts it to 120-volt AC power that flows from a聽standard electrical plug.

Spilsbury likens this setup to a car, where the sun provides the fuel (measured in amp hours), and the batteries are the gas tank. In simplest terms, the more panels you have, the faster the fuel flows into your system. And the bigger the batteries, the more tank capacity for storing that fuel. Meanwhile, the more electricity you use, the faster you deplete the tank.聽RVs and trailers with big fridges, microwaves, televisions, and other appliances are the equivalent of gas guzzlers.

Like picking the right-size car, configuring a solar system starts with determining how much power you use. For the most accurate numbers, you can get a and a . But Go Power! makes it even simpler with an . You still must know the relative draw of your appliances and lighting, which isn鈥檛 always as easy as it sounds (it took us some deconstruction and Googling to discern that each light fixture in Artemis draws 0.21 amps, for instance). Once you have the numbers, the Calculator spits out handy usage stats.

In our case, Jen and I apparently average 43.5 amp hours (Ah) a day or 305 Ah in any given week. Artemis came equipped with two Interstate 12-volt Group 24 batteries, for a total capacity of 170 Ah. Remembering that you should never run batteries below half power (85 Ah in our case),聽that means, without any input into the system, we have approximately two days of usage before our batteries need charging.

The simplest way to lengthen that time is with more battery power, or, to continue the metaphor, a bigger tank. That can mean additional batteries, bigger batteries, or a combination of the two. 鈥淚f you鈥檙e getting free fuel from the sun, you want to have the biggest tank possible that meets your needs,鈥 Spilsbury says. 鈥淔or full time, I generally recommend six batteries total. At least four.鈥 Upgrading from 12-volt batteries to 6-volts can increase capacity without adding more batteries鈥攎aking the switch would up our bank to around 240Ah, though doing it is a challenge,聽as the larger batteries (three inches taller) wouldn鈥檛 fit in the box on the tongue. The more batteries you have, the more panels you need to replenish them.

And that brings us full circle: What solar system is right for us?

We crunched the numbers and聽found out that adding a 100-watt panel to our system would probably give us enough power. Between it and the Nomad, we鈥檇 be able to harness some 60 Ah each day. However, given that our battery bank is currently split between the RV batteries and the Goal Zero Yeti, it鈥檚 not so straightforward. For simplicity, then, I鈥檓 thinking that our optimal scenario is a panel or two on the roof, which would dump straight into the RV batteries. I might even revisit the 6-volt battery upgrade, though it will take some sort of modification to the battery box. Then, we鈥檇 use the 100-watt portable Nomad exclusively to top up the Yeti 400 (33 ah capacity), which would run our computing needs.

Go Power! has several options that would work, including the ($704). However, I鈥檓 leaning toward the ($1,012), which would put two collectors on the roof, giving us more than enough capacity even if we expand or splurge, with the added benefit of flexible panels that can adhere to Artemis rather than bolt through her shell. We鈥檒l report back in a few months or half a year on what we chose, how the install went, and how the system is meeting our needs.

If you鈥檙e thinking about your own system and it still seems complicated, just remember three simple steps:

  1. Determine how much power you use.
  2. Choose batteries with enough capacity for those needs.
  3. Get panels that meet or slightly exceed what you need to replenish.

If you aren鈥檛 fortunate enough to have a built-in inverter, as we do, you鈥檒l need to pick an appropriate size one of those, too. 鈥淭he takeaway is that, really, everybody is going to be different,鈥 says Spilsbury. 鈥淏ut some easy, back-of-the-napkin calculations and estimates will turn up an appropriate system for anyone.鈥

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